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gear hobbing machine

N60-7 CNC gear hobbing machine

N60-7 CNC gear hobbing machine

Brief Introduction to Machine Tools

The N60 CNC hobbing machine is a CNC hobbing machine with 6-7 servo control axes and four linkage functions. The various motion axes of the machine, including B, C, X, Z, Y, A, and U axes, are all controlled by CNC.
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Overview of Machine Tool

The N60 CNC gear hobbing machine is a CNC gear hobbing machine with 6-7 servo control axes and four linkage functions. The various motion axes of the machine tool, including B, C, X, Z, Y, A, and U axes, are all controlled by CNC. Among them, the B, C, X, and Z axes are linked and equipped with the Heidemeng CNC system, with a human-machine interaction interface and simple operation; This machine tool is suitable for spur gears, helical gears, drum gears, synchronous gears, spline gears, worm gears, bevel gears, etc. with a diameter of ≤ 120mm and a modulus of m ≤ 2mm. It is suitable for processing soft tooth surface gears and hard tooth surface gears. By selecting appropriate cutting tools and cooling methods, high-speed dry cutting of gears can also be achieved. This machine tool is widely used for efficient gear machining in industries such as motorcycles, automobiles, power tools, and reducers.

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structural characteristics

⊙ The machine tool adopts a horizontal layout, with a reasonable overall layout; The bed body adopts HT300 gray cast iron base, with strong overall rigidity, high wear resistance, good shock absorption effect, two failure annealing+natural failure stress relief, and stable working accuracy.

⊙ The machine tool adopts imported precision grade ball screws and high rigidity, high-precision linear roller guides to ensure transmission accuracy and rigidity, and can process high-speed hard tooth surfaces.

⊙ The machine tool spindle and workpiece spindle are both driven by servo motors in a direct connection manner, effectively eliminating errors and clearances caused by mechanical transmission chains, and meeting the high-speed and high-precision machining of various parts.

⊙ The CNC system of the machine tool is equipped with electronic gearbox (EGB) function, human-machine dialogue interface, and does not require complex programming; By entering the corresponding workpiece parameters, rolling cutter parameters, and machining parameters in the interface dialogue bar, the gear machining process program can be implemented, making the operation simpler and faster.

⊙ The machine tool is equipped with an independent quantitative lubrication system to automatically lubricate the workpiece spindle, tool spindle bearings, ball screw, roller linear guide and other moving components in a quantitative cycle, ensuring the working accuracy and stability of each moving component.

⊙ The machine tool adopts a fully enclosed protective cover design, effectively preventing the overflow of cutting fluid and oil stains; Equipped with a circulating cutting cooling system, effectively ensuring the thermal balance of the bed body; Configure a magnetic chip removal machine to remove iron chips, resulting in cleaner and smoother chip removal (copper and aluminum chip removal machines can be customized and selected).

⊙ The electrical system of the machine tool complies with the GB/T5226.1-2019 standard, with a power supply of 380V/50HZ. The electrical control box is located above the rear of the machine tool and is equipped with a constant temperature air conditioning system; The electrical switches, pipelines, and cables are arranged neatly and reasonably, easy to operate, and the overall appearance is beautiful and clean.

⊙ The machine tool is equipped with an oil mist treatment device to recycle and treat the oil mist generated during high-speed cutting, purify the environment, and protect the health of employees.

⊙ Power off protection function: When there is a sudden power outage during the machining process, the workpiece and the tool remain synchronized and quickly retract, protecting the tool from collision damage (optional device).

⊙ It can be equipped with multiple automatic loading and unloading schemes, reducing labor costs and improving production efficiency. (Optional device).


machine tool parameters

projectN60-7Axis
Machine tool formhorizontal
control systemHyde League HI102M

number of 

controlled axes

7Axis
modulus0.2-2.0M
Number of teeth3-999Z

Maximum 

processing diameter

Ø120mm

Maximum 

processing length

200mm

Maximum 

installation length

250mm
Workpiece axis C/C1 speed1000rpm/min
Rotary cutter shaft B speed3000rpm
Adapt to the tool holderØ8/Ø10/Ø13/Ø16mm
Maximum length of rolling cutter100mm
Maximum diameter of rolling cutterØ60mm
Rotation angle of tool holder axis A±49°
Y-axis travel100mm
Y-axis feed rate3000mm/min
X-axis (radial) travel90mm
X-axis (radial) feed rate5000mm/min
Z-axis (axial) travel220mm
Z-axis (axial) feed rate5000mm/min
U-axis (axial) travel50-250mm
U-axis (axial) feed rate5000mm/min
spindle power1.8kw
total power12.5kw

Appearance dimensions 

(length * width * height)

2000×2200×2000mm
 Weight3800kg


Standard Accessories&Optional Accessories

Standard Appendix
serial numbernameSpecificationsunitquantity
1Roller shaft assembly∅13mmset1
2Fixture clamp seatLong style 20 typeset1
3Fixture clamp seatShort 36 typeset1
4Precision clamp head∅10mmpcs1
5Full circle topMo's No.2pcs1
6Deburring devicefixed typeset1
7Toolbox Tools
set1
8Chip conveyormagneticset1
9Leveling screws and shims
set1
Optional accessories
1Roller shaft assembly∅8/∅10∅16mmset0
2

Secondary tool

 alignment device


set0
3automatic door
set0
4Gear rolling fixture
set0
5automatic loading and unloading
set0


Machine tool accessories

Product Namebrandremark
operating systemChina Higeman
servo motorJapan YASKAWA
precision screw rodTaiwan PMIAccuracy: C2
linear guideTaiwan HIWINAccuracy: H
spindle bearingJapan NSK
lead screw bearingGermany FAG
electrical switchChint China