Product Information

The G120P horizontal gear hobbing machine, featuring PLC control, boasts high precision, excellent rigidity, and high efficiency. It is ideal for machining precision pinion gears, gear shafts, and worm gears, achieving accuracy levels up to 6-7. This machine employs PLC control, a touchscreen-based human-machine interface, and simple programming operations. All relevant movements are pneumatically controlled, enabling one-click operation during the machining process, significantly reducing labor intensity and enhancing machining efficiency.

Machine tool features:

1. Large processing range:

1.1 Steel parts can be machined to 1.5 modulus, while copper, aluminum, and plastic parts can be machined to 2 modulus. The cutting tools used are high-quality hob cutters, which can directly cut quenched steel parts with a hardness of around HRC62

1.2 Through various combinations of change gears, the range of gear teeth that can be processed is from 3 to 325 teeth, and the rotation angle of the hob carrier is ±60°.  

2. High accuracy:

2.1 The main components are sourced from Taiwan, and the spindle part utilizes Babbitt metal bearings, which are wear-resistant, high-temperature tolerant, and exhibit good stability.  

2.2 When using a high-precision hob and adopting reasonable cutting specifications, it is possible to machine spur gears with a precision level of GB/T2363-1990 (m<1mm) Grade 6.

2.3 When using a high-precision hob and adopting reasonable cutting specifications, helical gears with a precision level of GB/T2363-1990 Grade 6 (m<1mm) can be machined.  

2.4 When using a high-precision hob and adopting reasonable cutting specifications, the radial method can be used to machine worm gears with a precision comparable to that of spur gears.         

3. High efficiency:

3.1 The spindle features a stepless speed change, making operation highly convenient. When machining, clamping the workpiece is simple and quick, and its high efficiency becomes even more prominent in mass production.  

3.2 The quick clamping mechanism adopts a spring collet for clamping, with a clamping diameter of 18mm, enabling rapid loading and unloading during the processing of thin shaft-type parts.   

4. Excellent Lubrication and Cooling System: This machine tool utilizes automatic continuous lubrication. The hob spindle is directly lubricated with pressurized lubricating oil, ensuring adequate lubrication and effective cooling during high-speed cutting         

5. Excellent control system: The electrical control system of this machine tool adopts Japanese brands, ensuring stable performance    

This machine tool is primarily designed for the mass production of high-precision small modulus spur gears, helical gears, and worm gears. It can be widely applied to the processing of various small modulus gears of different precision in industries such as motorcycles, instruments, meters, toys, power tools, fishing gear, and computer spindles. It is particularly suitable for the processing of various thin shaft components